Copilot Builder enables welding with AI (www.millerwelds.com)

Miller has unveiled the Copilot Builder with Blue iQ™, a cutting-edge adaptive welding automation system developed in collaboration with Novarc Technologies. This innovative solution is designed to address real-world fabrication challenges by automatically adjusting its weld parameters—such as travel speed and arc length—in response to part variations and fit-up issues. Unlike traditional welding automation, which often requires rigid setups and expert programming, the Copilot Builder features an intuitive user interface, making it easier for operators to learn and use, thereby democratizing advanced welding technology for a broader range of fabricators. The significance of this launch lies in its potential to enhance productivity and quality in environments where automation has previously been impractical due to inconsistencies in part specifications. Equipped with real-time data capabilities through NovHub, the system helps reduce rework and improves ergonomics by enabling remote operation and monitoring. This progressive approach to welding automation not only addresses labor shortages of highly specialized welders but also sets a new standard for flexibility and efficiency on the shop floor, particularly in heavy fabrication and mixed production settings. The Copilot Builder is expected to be available by Q3 2026, promising to revolutionize how welding tasks are managed across various industries.